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杭州吉沃科技有限公司Hangzhou Geevo Technology Co., Ltd.
地址: Add: 浙江省杭州市余杭经济技术开发区五洲路18号No.18 Wuzhou Road, Yuhang Economic & Technical Development Area, Yuhang District, Hangzhou, Zhejiang, China
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吉沃αβ阀(分体式蝶阀)顺利通过OEB5密闭性能等级测试! Geevo αβ valve (split butterfly valve) Pass OEB5 containment performance grade test successfully!
发布时间:2024-07-05     文章浏览:879
Release time:2024-07-05     Times of browsing:879


吉沃αβ阀(分体式蝶阀顺利通过OEB5密闭性能级测试!

 

日前,我公司生产的αβ阀(分体式蝶阀SBV)顺利通过第三方检测机构的OEB5密闭性能级测试!

公司专注于αβ阀(分体式蝶阀的研究和制造,拥有自主知识产权(1项发明专利,多项实用新型专利),为满足用户需求,经过多次与不同需求的用户沟通,及测试方案的商讨准备,准备3套不同类型的αβ阀样机进行密闭性能测试,委托第三方公司现场对3αβ阀进行设备密封性评估,确定其CPT(密闭性能目标值),以及可用于安全操作活性药物成分的OEB(职业接触等级)。

 



职业暴露等级(Occupational Exposure Band,将不同毒性和生物活性的物质,根据工作环境内允许的空气中物质粉尘浓度范围,由高到低分为OEB1-5级。相应地,对可安全操作该物质的设备的密闭性也有一定的要求。可操作OEB5级样品的设备要求:在设备内部操作一定量的OEB5级别的物质时,在周围空气中的留存浓度不得超过1μg/m3或更低(由设备制造商提供的密闭性目标值CPT确定)

此次3αβ阀的密闭性能目标值(CPT)设定如下:

 配有在线功能的2套分体式蝶阀的CPT设定为0.1ug/m3,可满足操作职业接触限值OEL)0.1ug/m3属于职业接触等级(OEB)5级)的活性药物成分;

 常规型1套分体式蝶阀的CPT设定为1ug/m3,可满足操作职业接触限值OEL)1ug/m3属于职业接触等级(OEB)4级)的活性药物成分;

 

本项目密闭性能评估的方法参考ISPE(国际制药工程协会)良好实践指南中关于制药行业设备颗粒物密闭型评估的内容,使用替代物乳糖作为替代物,模拟不锈钢料桶通过αβ阀进行转移物料的操作,以评估该αβ阀的密闭性。

 

  采集得到的空气样品由美国Safebridge实验室准备和分析,替代物(乳糖)的检出限为0.5ng/滤膜。

       

测试现场照片

基于现场观察和替代物乳糖检测:

所有替代物(乳糖)定点检测和操作员工接触的空气浓度分别远远低于我司制定的在线型密闭性目标值(CPT,0.1μg/m3常规型密闭性目标值(CPT,1μg/m3

在线清洗型

实测数据汇总

检验结果表明:通过吉沃3种类型的分体式蝶阀转移替代物的过程中,检测到的替代物空气检测结果均可满足吉沃要求的CPT(0.1ug/m31ug/m3操作。



      

关于该产品的结构特点和使用特性,请参阅产品介绍,或直接联系我们的销售人员。



发明专利号:2016103499241

实用新型专利号:2016204838046、2023205790256、2023205790275、2023205359316





Geevo αβ valve (split butterfly valve) Pass OEB5 containment performance grade test successfully!

 

Recently, our produced αβ valve( split butterfly valve) has successfully passed the OEB5 containment performance grade test by the Third party qualification institute!

 

Geevo company pays high attention to the research and manufacture on αβ valve (split butterfly valve) product, having independent intellectual property rights (1 invention patent and multiple utility model patents), in order to meet the demands from users, after multiple communications with users with different needs and preparation of testing plans, finally three sets of different types of alpha beta valve were prepared for containment performance testing. A third-party company was commissioned to conduct on-site equipment sealing evaluation on these three sets of alpha beta valves to determine their CPT (containment performance target) and OEB (occupational exposure Band) that can be used for safe operation of active pharmaceutical ingredients.

 

OEB (Occupational Exposure Band), substances with different toxicity and biological activity are classified into OEB1-5 levels from high to low based on the allowable dust concentration range in the working environment.

Equipment requirements for handling OEB5 grade samples: When operating a certain amount of OEB5 grade substances inside the equipment, the retention concentration in the surrounding air shall not exceed 1μg/m3 or lower (determined by the sealing target value CPT provided by the equipment manufacturer).

The containment performance targets(CPTs) for these three set αβ valve were set as follows:

 The CPT of two set αβ valve with CIP/SIP type are set at 0.1μg/m3 suitable for handling active pharmaceutical ingredients with an occupational exposure limit (OEL) 0.1μg/m3(classified as OEB5).

 The CPT of one set αβ valve with conventional type is set at 1μg/m3 suitable for handling active pharmaceutical ingredients with an occupational exposure limit (OEL) 1μg/m3(classified as OEB4).

 

The method of containment performance assessment of this project refers to the containment performance assessment of particulate matter in pharmaceutical industry equipment , recorded in ISPE Good Practice Guide, which was developed by SMFEPAC. Lactose was used as the surrogate to simulate the operation of transferring materials through the αβ valve from the stainless steel container, to assessment the containment performance of the αβ valve.

 

The samples are prepared and analyzed by Safebridge Laboratory in USA. The laboratory’s internal method specifies a lactose quantification detection limit of 0.5ng/filter.

                   

Testing site photo

Based on on-site observation and substitute lactose detection:

All substitute (lactose) fixed-point testing and the air concentration exposed to by operators are significantly lower than the CIP/SIP type containment performance targets values (CPT, 0.1μg/m3) and conventional type containment performance targets values (CPT, 1μg/m3) set by our company.

CIP/SIP Type

Summary of Detected Data

The test result indicates that:

During the process of transferring substitutes through three types of αβ valve of Geevo, the detected substitute air detection results can meet the CPT (0.1μg/m3 and 1μg/m3) operation requirements of Geevo.



Regarding of the structural and usage characteristics of this product, please refer to the product introduction or contact our sales personnel directly.

 



Invention Patent Number: 2016103499241

Utility model patent number: 2016204838046202320579025620232057902752023205359316